Category: Resources

What Is Three-phase Separator

In oil and gas processing, one of the most important pieces of equipment is the 3-phase separator. Its role is simple but critical: to efficiently separate the well stream into gas, oil, and produced water. How does it work?๐Ÿ”น The mixed production fluid enters the separator through an inlet diverter, where the initial separation begins.๐Ÿ”น […]

What Is Coil Tubing Unit

The Coiled Tubing Unit (CTU) is an advanced well-intervention system that utilizes a continuous, flexible steel tubing string to perform a wide range of downhole operations without the need for a drilling rig. The unit consists of major components including the reel, injector head, pressure-control stack (BOP), high-pressure pumping system, nitrogen equipment, control cabin, and […]

Real Field Troubleshooting โ€“ High Clutch Air Leak on a Drawworks

One of the most satisfying parts of rig maintenance is finding the real root cause instead of replacing parts based on assumptions. In this case, the High Clutch failed to engage, accompanied by a loud air leak. The initial suspicion was a damaged diaphragm, so the clutch assembly and ELMAGCO brake coupling were disassembled for […]

That Grinding Sound Means Bearing Failure How to Detect a Bad Bearing by Hand

In this video, a rolling bearing is rotated by hand to demonstrate one of the most fundamental and practical methods for early bearing failure detection. A healthy bearing should rotate smoothly, quietly, and without any noticeable vibration. The presence of a grinding or scratching noise is a strong indicator of internal damage and increased friction […]

Disassembling Caterpillar Diesel Engine Air Starters

One of my most valuable and educational experiences was disassembling Caterpillar diesel engine air starters. These air motors are Ingersoll Rand SS815R models. Taking a close look at this equipment and its manufacturing details is truly enjoyable and instructive. At the beginning of the job, based on experience, we paid close attention to the direction […]

Dough Method Chip Removal The Ultimate Non-Magnetic Solution for Gear and Internal Component Cleaning

Dough Method is a technique used for removing chips and debris from gears and internal components of machinery. By using a dough-like or sticky compound, it collects metallic and non-metallic particles left behind after operation or repair. Due to its ability to penetrate grooves and complex spaces, this method can remove even particles that are […]

Coupling Bearing Play & Shaft Wear

Agitators play a critical role in drilling operations by homogenizing and uniformly mixing drilling fluids. Through controlled rotational flow, they prevent the settling of clay, weighting materials, and solids, while maintaining the rheological properties of the mud within optimal parameters. This is essential for maintaining wellbore pressure, preventing bridging, reducing pump circulation issues, and improving […]

Crosshead Clerance Triplex Mud Pump 12-P-160

CROSSHEAD LINERS – The crosshead liners are bolted into the main frame. Special sealing washers are used ยท under the heads of the bottom capscrews to seal and prevent oil leakage. Install the liners in the frame without shims, and tighten securely. Use micrometers and measure the inside diameter between the upper and lower liners […]